Welding shop ventilationand air circulation can be a complex topic, but we sell commercial and industrial grade fans to address most all the health and comfort issues within these type facilities. WXL series arms are standard in 3 to 5 lengths, and 3 to 4 diameters, for applications for light fumes or lab fume control. Heat is given up to evaporate the water with cooler air being returned to the shop. First and foremost, its about solving your challengewhatever that may be and indifferent to if you buy from us or the other guys. Typical motor sizes range from 1/3HP to 3HP, and single or three phase multi-voltage industrial grade motors are utilized. We are shipping orders on time, with no delay in manufacturing. At the milder end these include irritation of the eyes, nose and throat to dizziness and nausea. Also good for supplying a cooling breeze are pedestal fans. Flange mount fans can be directly mounted to hose storage reels or wall / ceiling platforms to be used with hose drops or exhaust arms. Our energy-efficient industrial air cleaners provide a push-pull air pattern to keep the air quality in check, protect your welders, protect your assets, and keep energy costs in control. They can also lead to damages in the nervous system. If welding is a large part of your companys production process, a fume extractor can be a precious ally when it comes to eliminating harmful gases and elements at their source. Contaminated clothing should also never be laundered at home. Industrial Maid has several tested and proven welding shop ventilation systems to combat these issues. Search, explore and let us know how we can help. These fans are intended for general exhaust or intake supply ventilation through ducting. Its also important to position welders in an environment where they can avoid breathing welding fumes and gasesindustrial air ventilation and ventilation products play a large role in this. Our catalog includes sizes, specifications and more. And, almost all types of welding fumes will cause exposure to manganesea dangerous chemical that can cause serious damage to the brain or nervous system. Copyright 2022 IndustrialFansDirect.com - a division of Industrial Direct, L.L.C, Berner Sanitation Certified High Performance, Explosion Proof Confined Space Ventilator Fans, Downblast Centrifugal Roof Ventilator Fans, Multi-Purpose Duct Inline Ventilator Fans, Explosion Proof Shutter Mounted Ventilator Fans, Explosion Proof Cabinet Wall Ventilator Fans, Explosion Proof Tube Axial Inline Ventilator Fans, Explosion Proof Confined Space Ventilation Fans, Energy Efficient Evaporative Cooling Fans. Employees and factory workers should position themselves to avoid breathing in hazardous welding fumes and gases. Many industrial and manufacturing industries rely on a fume extractor to remove dangerous fumes from their workplace to ensure the safety of their employees. Please consult the factory or your local Car-Mon representative for engineering and product support. Prolonged exposure to welding fumes can cause lung damage and various types of cancer such as lung cancer and larynx cancer. We sell a multitude of fans that can help ensure the safety and comfort of your welders and those working around them. Areas with potential metal particulate contamination should be properly demarcated so workers know not to eat or drink in the designated area. Every fan is individually built and tested here at our factory. WXA series arms are available in 2to 3 lengths, and articulate in a horizontal path. Call us today or request a free online quote. OSHA has a lot to say about ventilation, air circulation within welding shops. These devices are designed for local fume, smoke and dust extraction. Car-Mon Series FH fume hoods are engineered to collect fumes across a wide area while maintaining optimum air flow and velocity, drawing contaminants away from the operator. 351 S. 12th Road If youre looking for a high quality fume exhaust system for your metalworking company, Bisco Enterprise can help. We offer a full range of fume extraction systems to remove air contaminants in facilities where welding, laser cutting, grinding, or deburring takes place, and in work environments where ambient dusts are present. Take a look at all Car-Mon has to offer. In may cases, these duct mounted fans are used in specific workstations to help remove fumes and/or dust. Car-Mon Products, Inc. proudly builds and provides exhaust fans with an extra measure of durability and an uncompromising emphasis on quality. The direct-drive version of these duct fans are designed with the motor in the air stream, and the fan blade turns at motor speed. Plasma cutting table equipped with a dust collection system. There are many ways of handling welding shop ventilation and it can help to get advice from people who know the options. Clean air has never been more important, and we're making sure our customers have everything they need. The oscillating models distribute air over a wider area. SysTech provides weld shop ventilation systems with the application of a variety of industrial ventilation equipment such as mobile or stationary dust collectors, downdraft benches, and walk-in enclosures that are designed to meet each clients specific operational requirements. You also have the option of filtering and recirculating these fumes back into your building if needed. At
We support clients throughout the United States and Canada, while serving an immediate area that covers: Phone: 800-456-9460 When a cool dry breeze isnt enough, you may need an evaporative cooling fan or otherwise known as a swamp cooler. They can be a small amount in an isolated machine shop or a major blue haze issue to be addressed in mass production of assembled metal fabrications. Whether you facility requires fume and or dust extractors, duct inline exhaust fans for moving air through duct work, pedestal fans, workstation air circulator fans, or portable drum fans for area cooling and air movement, we have your business and its workers covered. Exposure to welding gases and fumes causes a variety of health problems. Second, if makeup air is drawn from outside it needs heating or cooling to suit the shop environment. A moveable welding fume extractor can be assembled on wheels, which makes it convenient to move when operations change. Unlike many company's who process their orders at the end of a business day, we process your orders throughout the day. Every fan is individually built and tested here at our factory. Models are available that deliver up to 7,500 CFM. Good ventilation pulls these hazards away from both those performing welding and others nearby. Car-Mon TBL Series welding table combines strength and function, with a structural steel welded frame, thick steel top, and an expanded metal shelf for fixture storage. For example, if the base metal is iron or mild steel, iron oxide may be a chemical exposure. Browse our fume collection products online today! We offer both portable and stationary versions of these extractor fans. At Bisco Enterprise, were proud to offer a quality selection of fume exhaust system parts and extraction kits. Home Welding and Fume Capture Solutions Welding and Fume Capture. Welding can be classified into two main groups: fusion (heat alone) or pressure (heat and pressure) welding. A downside is that the fan assembly occupies slightly more space and needs additional maintenance. Welding surfaces and countertops should be thoroughly cleaned of any coating or residue that could create toxic exposure to employees. A critical component of a hazardous fume exhaust system is the exhaust fan. A weld smoke collector helps to remove toxins from the air. What are the hazards of thermal cutting smoke and fume? Standard stock sizes of 3, 4, 5 and 6 booths with special sizes, materials and configurations also available. In both types of extraction systems, the fumes are efficiently collected by articulated arms, hoods, filters or extracting benches. Testimonials, 2022 SysTech Design Inc. | 300 North Pottstown Pike | Exton, PA 19341 | 800-456-9460, Ventilation for Large Industrial Facilities, Ventilation Equipment and Systems Integration, On-site Inspection and Walkthrough Services, Ventilation Equipment & System Integration, Plasma & Laser Cutting Table Dust Collectors. These portable air movement fans are essentially much larger versions of pedestal fans, and move much more air over a larger area. Weld smoke or weld fume is a common metalworking byproduct in industrial manufacturing plants, metal fabrication shops, and technical training schools. Safety agencies recommend regular inspections of ventilation systems and exhaust fans, especially in areas of poor ventilation. Our staff is working remotely wherever possible and we will maintain a bare minimum staff on-site to perform basic operations of order processing and accounting. When factory workers breathe in welding fumes, a considerable amount of damage can be done to their health. Welding stainless steel (Hexavalent Chromium) is now governed by. Gases range from relatively harmless nitrogen to things like phosgene and fluoride. They are an alternative to wall or roof-mounted exhaust and supply fans. WXH series arms have standard lengths of 3 and 5, and are supplied with flexible hose and fume receptor. The dust collector is typically a cartridge type with nanofiber filter media with a flame-retardant treatment. When companies fail to comply with air quality regulations, it can open their business up to various liabilities, including health lawsuits from employees. According to the Occupational Safety and Health Administration (OSHA), welding manufacturers are required to provide their employees with information and training on hazardous materials in the workplace. The intake is placed directly at the welding bench, cubicle or station in a position that pulls the smoke and fumes away from the welder. While there are a variety of factors that can affect employee exposure to welding fumes, some of the most common include: Workplace air quality is regulated by a variety of standards and welding manufacturers are required to comply with them to the best of their ability. Exhausting weld fumes outside creates a better working environment for those in the welding shop, but leaves two other problems. Concerns might be worker safety, equipment maintenance requirements, capital costs or simply to remove the accumulated smoke at the ceiling or roofline. Weld processes such as shielded metal arc welding and flux-cored arc welding produce various types of hazardous small particulate chemical compounds. Learn more about welding fume health risks and steps you can take to reduce your exposure from the National Safety Councils article, Welding Fume Hazards, or check out OSHAs fact sheet, Controlling Hazardous Fume and Roof vents, open doors and windows provide natural ventilation that can help to improve the airflow within a facility. 877.624.3247, Air Filtration Control System and Electrical Controls, Bacteria, Mold, Viruses, and Other Airborne Pathogens, OSHA Fact Sheet on Controlling Hazardous Fume and Gases During Welding. The Hazard Communication Standard (HCS) provides a coherent approach to classifying chemicals and communicating their hazardous information on labels and other safety data materials. A part of the solution to these problems is the use of a combination of local wall or roof mounted exhaust fans, general ventilation and cooling fans. When designing welding exhaust systems it is critical to have good communication with clients and exhaust system professionals. A critical component of any system when removing noxious fumes is the exhaust fan. In general, they are slightly lower cost than belt-drive alternatives. Each fan shaft is inspected for straightness and proper diameter, and after the fan has passed testing procedures the fan shaft is given an asphaltic coating to protect against corrosion. Stainless steel produced welding fume can contain nickel and chromium and plated or painted metals may contain a chemical called cadmium, which is a coating that is frequently used to prevent rust on steel. Learn more about the risks of welding by reading our Welding Risks blog article. Remote central dust collection systems with exhaust duct and spark arrestors are applied to plasma and laser cutting tables because of the quantity of micron-sized particulate. We are proud to offer quality manufactured fans and blowers by companies such as Avani Environmental, Canarm, National Fan Co., Airmaster Fan, Hessaire, Cool-Space, Triangle Engineering Fans, Soler & Palau and TPI Corp. These range from portable fume and dust extraction fans to evaporative coolers, belt and direct-drive duct mounted fans for exhaust and make-up air. Heres an overview of whats available. Our systems are designed to remove fumes and smoke from welding and machine processing environments. Car-Mon belted fans include variable pitch motor drive which allows for adjustment when actual field conditions are different than design. With units providing CFM's up to 30,000, we have you covered no matter the area size. Vibration is electronically measured at each bearing in both the horizontal and vertical planes. These fans are typically 4" to 12" in diameter and are intended for smaller scale ventilation systems where ducting runs are shorter. Fixed and mobile devices can be placed close to employee breathing zones for extra ventilation. We sell many different brands, types and sizes of these portable coolers, so please call and ask for advice. Browse our
These are unprecedented times and we are committed to protecting both our employees and our communities. If a worker's clothing has been contaminated by certain metal materials, its important to ensure they do not walk away from the work site with these articles of clothing on. Certain welding fumes may result in metal fume fever, stomach ulcers and kidney damage. fume collectors online today or give us a call to learn more! Browse our fume collection products online today! When it comes to selecting the best weld fume extractor for your business, there are two primary types of fume extractors you can choose from. Welders are exposed to risks every day in their work, from harmful welding fumes, to light to heat. Examples of mechanical ventilation include local exhaust, local forced air and general ventilation systems. Without a reliable weld smoke collection system, these particles remain suspended in the air and are inhaled. Good ventilation is essential in welding shops. Welding can also create a variety of harmful gases including argon, helium, nitrogen and carbon dioxide. Workers in welding operations are in continuous contact with potentially hazardous weld fumes and gases. Car-Mon Products, Inc. proudly builds and provides exhaust fans with an extra measure of durability and an uncompromising emphasis on quality. Our aggressive Free Freight Program was designed with you, the customer, in mind to help keep your final cost as low as possible. These fans can be set at door openings to help draw cooler air into the welding shop or room, or turned the other direction to pull hot, stale air out of the room. The belt drive version means that the motor on these units sit outside the air stream, which means the system can handle an atmosphere that may have dust particulates as the norm. Thats because over exposure to the dust, welding particulates and weld fumes that are produced can be hazardous to ones health, and may even cause lasting damage. Heat within the shop is another issue that has beenrelated to otheremployees health issues, such as heat stroke or heat exhaustion. Fan vibration and RPM readings are taken on every fan. Call now at 866.727.1060. Effective control measures may include vacuuming dust particles from your facility with high efficiency particulate air (HEPA) filtered equipment or wet scrubbers. A compact and functional solution for a variety of metalworking companies, this is a great application to remove dangerous fumes from the workplace. SysTech Design Inc. is regionally positioned with offices in the cities of Downingtown, Exton, Baltimore, Lancaster, Piscataway, and Pittsburgh. If you need assistance determining which exhaust system is right for your business, contact our product specialists today! We carry these fans in blade sizes from 22" to 30" in diameter, and up to 12,000 CFM of air movement. Thats because over exposure to the dust, welding particulates and weld fumes that are produced can be hazardous to ones health, and may even cause lasting damage. In addition to these standards, other ways to effectively reduce the exposure of welding fumes include: In order to control employee exposure to metallic compounds, special attention should be given to workers personal hygiene on the job. Ships today if ordered by 1 PM CST. These risks are a necessary part of the work, but they can also be reduced, or avoided by putting the proper precautions in place. A good choice when space is tight, these need relatively little maintenance. Many of the particles are small enough to penetrate deep into the lungs and others are toxic. Finished with a durable enamel coating and pre-assembled for easy installation. A fixed welding fume system consists of the installation of a series of galvanized pipes that collect hazardous fumes through their hood. Our phone lines are open from 9am-5pm central time, Monday through Friday. We will remain open for business performing essential operations during this crisis, supplying industrial, military, and healthcare operations with our products. When combined with heavy PPE (personal protec Read More. 300 North Pottstown PikeExton, PA 19341 At Bisco Enterprise, weve helped thousands of industrial and manufacturing companies find the perfect welding fume exhaust system to meet their needs. A fume collection system is mandatory in both cases as these particles remain suspended in the air and post a potential health hazard to workers. Our fume exhaust specialists have been providing metal manufacturing companies with the best in fume exhaust systems and supplies for more than 40 years and we have the knowledge and expertise to help you find the perfect system for your workplace. Plasma cutting smoke fume is made up of 10 microns or less sized particles. An abundance of gases such as helium, argon and carbon dioxide can displace oxygen in the air which can lead to suffocation, especially in confined or closed spaces. These units are easily moved around to wherever they are needed. WXS series arms are available in 7 to 15 length and up to 8 diameter, and can be applied to a wall or ceiling platform for mounting. Our on-site staff will follow the appropriate best practices and guidelines set forth by OSHA's latest release of "Guidance on Preparing Workplaces for COVID-19.". Industrial Fans Direct carries a full line of ventilation and air circulation products for both large and small welding shops and fabrication facilities. In the worst case possible consequences include stomach ulcers and damage to the kidneys and nervous system. From fume collectors to fume arms and air filters, Bisco Enterprise is a one stop shop for all of your fume collection needs. Our variable frequency control packages help lower energy consumption, increase filter service life, and extend the life of the electrical motors. Whether by phone or online, ordering is quick and easy. Rest assured that a fan from Car-Mon will provide reliable service for your project needs. From those working from home who need high quality air filters, to the other essential businesses we supply products to, we're here for you. This allows for a quicker build and ship time of your ventilation equipment purchase. While this will find ways into the shop its better to have it directed by ducting systems and fans. Adjustable leveling feet are supplied at each leg for stability and maintaining a level work area. Another metalworking operation that generates smoke and fume is the thermal cutting processes of plasma and laser cutting tables. For factories that do not utilize a ventilation or exhaust system, welders should use natural drafts to help reduce fumes and gases. Weld smoke fume is made up of 30 to 80 percent submicron-sized particles. Different types of base metals produce different particles with fumesall of which are riskybut some that are riskier than others. Welding generates gases, smoke and fumes. OSHA has a lot to say about ventilation, air circulation within welding shops. For more information download the OSHA Fact Sheet on Controlling Hazardous Fume and Gases During Welding. The fan incorporates special water-soaked pads through which it pulls the warm air. A common use for our direct drive fans are with a single hose or arm. It keeps workers safe and comfortable, reducing the risk of injury and longer term health problems while increasing productivity. FumeXtractors is backed by over 40+ years of air filtration experience and our team is dedicated to improving air quality and machine operator safety. We know that safety is always first and foremost, but if production is important and low maintenance a requirement, let SysTech design your next Welding Exhaust System solution, and all-important criteria will be met. Built of heavy gauge galvanized steel for years of durable service, they are excellent for stationary booths because they require no operator positioning. Heavy gauge material, close-tolerance running clearances, and rigid manufacturing standards are common to Car-Mon fans. The arms may be fixed mounted, or may be mounted to a wall or base vertical for up/down sliding and more precise positioning. When combined with heavy PPE (personal protective equipment), high temperatures can make welders uncomfortable, which can lead to a reduced productivity and safety issues. Check out our T-Series Ambient Air Cleaners, RH-Series Welding Fume Extraction Hoods, packaged welding fume extractors, and welding air filtration systems and learn why they are quickly becoming the industry standard for controlling smoke and fumes in large fabrication shops across the US. We thank you for your support and your business and we hope that this will all be over soon. An alternative approach is to filter extracted air and return it to the shop, saving on heating and cooling costs. Welding is the process of joining metal pieces together by heating their surface to the point of melting. First is the need for makeup air. The largest risk however, for welders, is the fumes that are given off during the welding process. Thank You. For more information, speak with our experts. Both non-oscillating and oscillating models available. If possible, these cleaning procedures should be conducted at the end of the work day. Any fan having an average reading of over 3 mils deflection is not acceptable. Direct drive fans are offered in flange mount and base mount arrangements. Belt drive fans are offered in utility set and inline arrangements for convenient choice in appropriate mounting and ducting arrangement. FumeXtractors was developed by Air Cleaning Specialists, Inc., to combat the health hazards that industrial machine operators are faced with on a daily basis. What are the hazards of welding smoke and fume? Once these fumes have been collected, the hood conveys them to a chute or terminal to expel them from the workplace. We have received your request and we will contact you shortly. Many metal manufacturers provide a rigorous housekeeping program to minimize employee exposure to hazardous metals and gases. Learn about green welding practices from Engineering360, Green Welding: good for the environment and the bottom line. Depending on the type of filler metal and materials being welded, fumes can include arsenic, beryllium, chromium and manganese. These cool by water evaporation. Fast, dependable service is more than a goal, it is a standard. Custom sizes and configurations can be provided to accommodate your work envelope and booth layout. Fan vibration readings are taken on every fan and any fan having an average reading of over 3 mils deflection is not acceptable. Get a quote today and breathe easy. Cortland, Nebraska 68331 As a manufacturer and distributor of Air Cleaning, Ducting, and Filtration products we are proud to have been identified as an essential business. Even acute exposure to welding fumes and gases can result in employee eye, nose and throat irritation, dizziness and even nausea. A comprehensive review should be performed to gather current and key information building layout, welding booth and table sizes, work area obstructions, types of welding performed, etc A wide range of system components are available and it is important to review the work areas to help select the appropriate source capture equipment for the end user. Heat within the shop is another issue that has beenrelated to otheremployees health issues, such as heat stroke or heat exhaustion. This version typically can move more air at highher static pressures, while alos running at a lower decibel level due to the slower RPM that the blade turns. Heavy gauge material, close-tolerance running clearances, and rigid manufacturing standards are common to Car-Mon fans. Bisco Enterprise, weve been a leading provider of high quality fume extractors for more than 40 years and were dedicated to helping companies maintain a safe and contaminant free environment for their employees. Its important that all welding surfaces are clean of any coating, residue, paint or solvent that could produce toxic fumes. Laser cutting particulate is mostly 1 micron or less in size. Click Here To Email Us, SysTech Design Inc. Thats why weve compiled all kinds of resources to help you understand whats going on, how to fix it, and what decisions others in your industry have made. If not contained and filtered properly, these fumes can cause brain, nervous system and lung damagesymptoms that can become more severe the longer the exposure is happening. Shop Portables, Central Dust Collectors, and everything in-between! In a typical welding bay, you often have overhead cranes, forklifts, jib cranes, and a variety of material handling equipment that make it a challenge for many welding fume extractors to capture hazardous welding smoke and fumes. A workstation air circulating fan blows air through the workplace. If the ordered after 1 PM CST, the order will ship on the next business day. OSHA recommends local exhaust ventilation as the primary method, supplemented by general shop ventilation. Standard construction is of aluminum, and mounting options include wall, ceiling, and table base. Welding fumes can be extremely hazardous to employees, as metal welding fumes may contain metal particles such as aluminum, arsenic, cobalt, copper, iron, lead, manganese, nickel, silver, tin, titanium, zinc and more. Car-Mon invites you to take advantage of our free design service to create a custom solution that fits your needs. Designed to handle the everyday wear and tear of parts dragging on and off the table top and the weight load of the parts being welded.
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