So when the aluminum is pushed through the die, liquid nitrogen also flows around some sections of the die with the essence of cooling it. Extruded Aluminum Rectangular Tube- this is an extruded product with a number of applications in different fabrication and building projects due to its ideal properties. We produce Aluminum Round tube, aluminum square tubing, Aluminum rectangular Tubing& aluminum oval tube. Well, this material has a smooth surface finish, of course, because, during the extrusion process, you can add the elements to that effect. It is also important to understand that tube coating plays a significant role in determining the overall final results of extruded aluminum tube application. It happens that pressure is exerted by the main cylinder to the ring, causing stress and wear hence calling for periodic replacement. Many people often use different types of adhesives when it comes to bonding aluminum tube surfaces. (Weve called it the toothpaste process in the past and compared it to squeezing icing through a shaped nozzle to decorate a cake.). Porthole and seamless are different ways of forming that hollow internal section. This combination, therefore, makes it possible for the material to be resistant to corrosion and also other several environmental and physical elements. All of them are important and applicable in different situations, of course, depending on a wide range of factors. Bending aluminum tube Photo courtesy National Bronze Mfg. Once youre done with all these processes, the next thing to perform is sawing. That separates the metal as it extrudes, so a second die forces those sections back together. Below is an example of square aluminum tube: Extruded Aluminum Oval Tubing like the name suggests it comes is a flat oval shape bar that are used mostly for decoration, window and door profiles. In this guide, I want to take you through various elements surrounding the extruded aluminum tube. In fact, if you compare it with other common metals, this one tends to conduct heat as well as cold better. Physics being what it is, the tooling needs ribs to hold that shape in place, and the metal has to flow around them. We use cookies to analyze website traffic and optimize your website experience. Sometimes the answer doesnt matter that much. Hydraulic cylinders, pipes, and fittings are good examples. You see, common alloying elements such as Manganese, silicon, Zinc, Copper, and magnesium makes it possible for the metal to attain necessary strength. But all the remaining requirements seem to be in accordance with other standards. This industry uses it as a component in a wide range of its machines and other crucial areas within the system. A friendly work environment of knowledgeable professionals. Frequently Extruded Aluminum Tube Questions & Answers. Well, let me inform you, it acts as a lubricating agent which plays an integral role in preventing the two parts from sticking together. In this step, all you need to do is making sure that you heat the billets appropriately. Furthermore, it also makes it attractive for a number of uses where applications that consider weight as a priority, such as transportation. According to the product specification coatings like zinc, Hycot and flux can be applied, increasing the tubes performance. According to this particular standard, only the dimensions that you require is what the manufacturer can produce. Wellste can do one-shop comprehensive aluminum fabrication services, such as cutting, drilling, bending, and CNC machining, thus, it can help to save your whole cost and increase your profit and shorten the delivery time for you. Are you a trading company or manufacturer of extruding aluminum tube? In fact, these are just some of the few key parts of this equipment given that we cant discuss all of them. So youll notice that in most of electrical components and systems, the use of this product tends to be common as a result of such qualities. Incidentally, extruded aluminum tubing involves a combination of different types of alloys. Obviously, the essence is to ensure that they provide the market with enough resources that suit all their different application needs. Here in Wellste, we are specialized in producing extruded aluminum tube with wall thickness as thin as 0.3mm. Like I did mention, the actual process that you might opt for will depend on your needs, applications as well as facilities. For instance, the fact that it is soft implies that chisels hand shears, hack saws and snips tend to be effective on thinner gauges. We have an available mold for this extruded aluminum tube, please consult our sales team, which can shorten the delivery time and let you receive the goods faster. to produce an extruded aluminum tube is 6061 and 6063. It will work most of the time, but in some situations, it could be an expensive mistake. The bottom line nonetheless is that you can always fabricate this material using any of the methods that I have described here. So in this section, I want to take you through some of the major specifications of extruded aluminum tubing which you have to keep in mind. And at the end of the process, it emerges as an elongated piece with a similar profile as the die opening. Please accept marketing cookies to view this content, The power of power - Hydro Energys history, Green and Sustainability-Linked Financing Framework, Hydros roadmap to zero emission aluminum production, Proposal / request to general meeting of shareholders, Smart solutions with small aluminium profiles, Aluminium extrusions for E-charging stations, Aluminium heat sink profiles for machining, Aluminium extrusions for warehousing logistics, Developing carbon capture and storage technology for aluminium smelters, HalZero zero-emission electrolysis from Hydro, Using personal identification information, Norwegian code of practice for corporate governance, 2013: The world's biggest manufacturer of aluminum extrusions, 1996: Ormen Lange a fortune in the Halten bank, 1987: Cleaning up the dark side of industry, 1966: A unique collaboration between two men with quite different backgrounds, 1950: The metal is magnesium, the car is the Beetle, 1947: rdal: light at the end of a long tunnel, 1939: Holidays at Hydros cabins by the sea and in the mountains, 1930: Cooperation and market shares during the depression, 1919: Research as driving force and inspiration. Our climate strategy is to cut our CO2 emissions 30% by 2030. A story shaped by you. It involves placing of the induction coil around the section of the pipe where the bend needs to be. You see, understanding the dynamics and processes involved in metal extrusion makes it possible for you to know what it takes. The best way a manufacturer can avoid incurring costs related to tolerance is ensuring that they identify the most critical product dimensions. Do you have any suggestions, questions or additional information as far as this product is concerned? Anodizing, Powder coating, Electrophoresis, Black, Silver, Red, Blue, Golden, Rose Red Or can be discussed. 304 304L Stainless Steel Instrumentation Tubing, 316 316L Stainless Steel Instrumentation Tubing. Apparently, the standards vary from one region or country to another. We supply low-carbon aluminum to customers worldwide and offer renewable energy solutions to industries that want to power manufacturing in a greener way. Welding generally means joining different parts of this material to form a single formidable object. In the meantime, lets find out some of the major properties that make extruded aluminum tube one of the best material for different applications. Last but not least, after you release order to the extruded aluminum tube supplier, it is also very important to follow up your order production schedule timely. Pepsi or Coke? In general, though, it is one of the best methods to use in fabricating this particular type of materials, especially for specialized applications. One of the best aspects of this guide is that it gives you ideas and knowledge regarding numerous elements of this item. All rights reserved. The simplest example is a circular tube or pipe. After emerging from the extrusion process with the same shape as the die opening, the tubes are coiled. And before we move on to the next section, let me first take you through quickly through the parts and components of an extruded aluminum tube press machine. (Read Your Guide to Hollow Cylinders for an explanation of the difference.) Available. Structural and seamless tubes are both extruded. our engineer can check and discuss your design , great help ! Yes, extruded aluminum tube is somehow lightweight. Of course as you know, aluminum is naturally smooth, and therefore you need to roughened it before powder coating. What happens is that the material is often inserted into the holding chamber where pressure is then applied to the handle. Probably you could be wondering the essence or role of using smut at this stage. However, if the highest priority is keeping the cost down, pick structural. We have 30 engineers 10 years of aluminum industry working experience, which will help you design and give advice. Well, extruded aluminum tubing fabrication refers to the process of creating a selection of materials with a fixed cross-sectional profile. Our purpose is to create more viable societies by developing natural resources into products and solutions in innovative and efficient ways. That means a billet of material is forced through a hole in a die shaped to form the two-dimensional cross-section you need. Lets take a look at when its okay to use porthole extruded tubes and when you should pay the extra for seamless. This comes in two forms: structural and seamless. But we shall look at this aspect later in on in this guide, so do not worry! Some of the mechanical properties to test include hardness, yield strength, tensile strength, and elongation among others. So what you need to do is cut the extrusion using shear or a profile saw. 1908: Of course the workers must have houses, 1905: A new working day 2 December 1905, Contact us today to discuss your needs for extruded aluminum tubes, North America Extrusion Terms & Conditions, North America Extrusion Non-Disclosure Agreement, North America Environmental Product Declarations, North America REACH - RoHS - Conflict Minerals, North America Transparency In Coverage Data, Three things you should know about sustainable design, International Council on Mining and Metals (ICMM), Lifting profitability, driving sustainability, Concerns about spills of bauxite residue reports confirm no overflow, Alunorte discharged partly treated rainwater, Dialog with Brazilian authorities resulting in normal operations, Our strategy we aim to contribute to sustainable development, Support following flooding in February 2018, Sustainable Barcarena Initiative and community investments, Social investments agreed with the Government of Par and Ministrio Pblico. Again, when you want to bend large aluminum tubes, go for heat induction technology. Extruded tubes are manufactured with high precision and extremely low tolerance to meet the customers specific requirements. This particular method guarantees strong bond which can be practically applicable in a wide range of applications. Furthermore, salesman must be fimilar with extruded aluminum tubing production procedure and basic technical guideness, experience sales will help to finalize your design and cut redundant production procedure, it mean they will save your whole purchasing cost. Well, Ill be as brief here as possible. Which type of surface finishes are you capable to make extruded aluminum tube? What do you think about extruded aluminum pipe so far? However, the size and impact of this weakness depend on profile shape and alloy. How long time of your extruded aluminum tube sample to prepare? Well, by now, I guess you understand that aluminum I possibly one of the most popular metals used for various applications. It is vital always to ensure that you understand some of these specifications because they play a great role in determining the results of your application. Wellste will do the strict performance test and certificate report for every shipment. For a custom aluminum tube, It takes a little bit long time to make extrusion tooling, commonly it requires 30-35 days finish. We want to contribute to creating a fair society and circular economy by producing responsibly, delivering circular solutions, making net-zero aluminium by 2050 or earlier, and producing and using more renewable energy. The extruded aluminum tube is arguably one of the best materials with excellent thermal conductor properties. Our aluminum can help you meet your goals, too. The third and fourth digit indicates the specific alloy. How can we guarantee the quality of extruded aluminum tube? Just like the name sounds, cutting aluminum essentially involves reducing the material to a reasonable and suitable size. When there is a need, you can also choose to weld extruded aluminum tube as a way of ensuring that you attain the desirable results. The fundamentals of cooling an engine or warming a passenger compartment have not changed much in the past 50 years, but the technological advances have been stunning. Round aluminum tubes look like this: Extruded aluminum square- this one comes in the form of a square bar and also has various sizes of course depending on the type of application. Before specifying structural tubing though, remember to consider the application. The next step in the extrusion process of aluminum tube is cooling. What Im sure of is that at some point in time, you ought to have seen or come across this particular material, whether knowingly or unknowingly. Hydro is a leading industrial company committed to a sustainable future. Due to the diversity of its properties, extruded aluminum tube is used in a variety ofindustries/markets. Welcome to your inquiry. As you can see, the extrusion press machine consists of numerous parts. The stretcher helps to straighten the extrusions and also performs work hardening. That forms a longitudinal seam running the length of the extrusion. 15-20 days after sample confirmed & down payment, or negotiated, Standard Existing Size Save Your Initial Cost, One-stop Design & Manufacturing Solutions, Fast Shipment with a full range of Stock Products, 99.7% Pure & High-Grade Aluminum Ingot Raw Material, ISO 9001-2008 and ISO 14001-2004 Authorized, Over 20+ years extruded aluminum tube manufacturing experience. Wellste Aluminum is thin wall aluminum tubing expert. The fact that this material is soft and pliable makes it difficult to drill since such properties tend to cause constant prolonged contact with drills cutting edges. Aluminum is a versatile component which combines into various alloys with different elements. Copyright 2022 Wellste Aluminum All Rights Reserved. Structural extruded tube is made by the porthole process, and for that reason is sometimes referred to as porthole. Seamless is made by the seamless extrusion process. A learning culture of challenges, responsibilities and variety. As the name suggests, seamless extruded tubes avoid this. You see, it is essentially about using a liquid paint composed of resin, pigment and a solvent which you apply on the surface of aluminum tube. In other words, tolerance is what largely affects the form, fit, as well as the function of the final product. In this section, my interest is to inform you about a number of ways that you need to factor in when looking for an ideal supplier of this item. This, of course, helps in making sure that it meets all the minimum requirements expected of it. Well, todays manufacturing industry is fast-paced hence making it relatively difficult to set aside time to determine the specifications for a new extruded aluminum component. What you ought to know is that in most cases, extruded aluminum material is often produced with high recycled content. A good example of this bending electrical conduit or bus bars. It is also another popular process for fabricating extruded aluminum tube. Apart from this, you can also decide to bond extruded aluminum tubes. For that reason, lets look at some of the common applications where youre likely to find or use this material. In this process, a forming mandrel is inserted into the billet of material from the rear and pushed through until its very close to the opening in the die. Generally speaking, seamless extruded tubes are a little more expensive, which might push you to specify structural. This one refers to a Chinese aluminum extrusion standards, which relatively more or less similar to the European EN755 standard. Well, another essential thing to note is that several elements regarding this material also tend to affect the way it can be cut. In porthole, metal is forced around a shape that matches the hollow section you want to extrude. However, it presents quite a number of unique challenges. For you to consider any material suitable for the particular application, you have to look into various elements revolving around it. Now, this is among the most significant aspects that you need to know as far as the extruded aluminum tube is concerned. From this perspective, tolerance tends to mean the critical dimensions of the aluminum tube. The extrusion then exits the press and pushed out of the die to the lead out table and the puller. Are you looking for thin wall aluminum tubing? This material has several quality standards, which is ideal since it helps in making sure that quality is obtained for the end user. Wellste also welcomes customized aluminum tube. TW Metals stocks6061,6063,2024and7075alloys in extruded aluminum tubing in tempers of T6, T6511, T3511 and T73. Furthermore, it describes mechanical properties and measurement of specular reflectance among others. This is what makes it one of the best material for several types of applications given the guarantee that it is strong. If youre unsure which direction to go in, well be happy to discuss your application with you. Wellste as an extruded aluminum tube manufacturer and supplier owns hundreds of standard aluminium tube comes in various dimension and thickness. Well, given that aluminum is used in a wide range of applications, as youll come to realize later on in this guide, there is a need for ensuring that its tested. A world of opportunities for students, graduates and professionals. So in that case, lets discuss the major process normally applied in fabricating this type of material; It is arguably one of the most popular fabrication methods for a wide range of extruded aluminum tubes. And in line with that, youll notice that using this type of metal guarantees seamless, reflective, resilient and strong projects. Many applications in trailers and RVs are well-served by structural tubing too. Some of these elements that are checked include aluminum alloy, dye and additives. Copyright 2022 TW Metals, LLC. Once you bend it, you then use water and air spray to quench the pipe. While under pressure, the billet crushes against the die. What you have to understand however is that you have to remove the aluminum oxide from the surface of the material before powder coating. One of these elements is, of course, the properties that the material possess, which somehow makes it better than other available options. This is especially true if the extrusion will be anodized as that tends to highlight the seam. When sawing, you need to ensure that you cut the extrusion at specific lengths. Frames for enclosures, material handling carts, and machine guards are more industrial examples. Magnesium and silicon - major alloying elements. The good thing with a smooth surface finish is that it makes it possible for you to obtain attractive projects when using this material. That way, youll be able to understand the numerous aspects of the ideal supplier you need and how to best deal with them. In most instances, youll find it used in various marine plants as part or component of the machine or particular conveying system. It is true given that aluminum itself is one of the most popular materials used all over the world. Just like I have mentioned above, the fact that you can add different elements when extruding aluminum tubes makes you attain different elements. In the next section, I want us to go further and discuss some of the common types of the extruded aluminum tube youre likely to come across. Extruded Aluminum tubes also can be called aluminum pipes in material 6063, which are used in home fittings, furniture, and construction, etc. Round, rectangular,Oval, Square and custom, In furniture, windows&doors, decorations ,industry, construction and so on. You consent to our cookies if you continue to use our website. At times, depending on your unique application, you may go for extruded aluminum split tubes. You will then need to heat it up to between 800 and 2220 F to help in creating the bend. This metal is used in military and defense to provide quality and strength for highly stressed crucial components.
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