Hi Kurt, thanks for your feedback. This post may contain affiliate links. Its clear from measuring these that I inadvertently swapped the measurements for the back and bottom. Take it from some of our brand partners:heavy hitters in the travel world likeKelly Lund and Loki the Wolfdog,Clay Croft fromExpeditionOverlandand Chad DeRosa ofLiving the Van Lifehave utilized these in their rigs. Yes, but some data based on experience, even.vague or anecdotal, would be informative.. Well this might not be useful because I use Lithium Batteries from a Nissan Leaf and they don't change much from ambient when charging or discharging. Sign up now for news and updates to your inbox. 1x1 recess watt relay 24vdc industrylane shunt crompton With a sealed battery like AGM or LiFePO4, a battery box isnt required. The BB10012 doesnt fit most RV battery boxes as a drop in replacement. Hecanget out there to tackle any terrain in his four-wheeling, high-poweredVanagon and stay out there. Please log in again. We bought a roll of 6-mil plastic sheeting and glued in four layers (extending about halfway up the inside of the battery box) using 3M High Strength 90 spray adhesive. If the former, what is the current draw of the heating element? Ive heard good things about you. The GC2 would be an easier drop in replacement. If I use the BB10012 it would require me to build a new location in the adjoining bay and run the cables to connect to the current wiring. The shunt measures the real-time voltage of your battery system as well as the current draw. Outback Flexpower Radian FPR-4048a Pre-wired System, 4KW, 120/240VAC, 48VDC 1 X FM100, Grundfos SQFlex Pre-designed Solar Water Pumping Kit using 40 sqf-4 pump 58 to 34 gpm, 16 to 100 feet lift SR Mount. So, we made a spacer out of 13 furring strips arranged into a square and attached together using pocket holes and 1- pocket hole screws. The addition of the heating element into the standard 12V format is a great addition. Even though we plan to be mostly in Florida this winter, there are times the temperatures are below freezing. In order to get the most useful energy from the battery in cold weather operations, it seems that it would be best to allow the battery to stay cold when not charging. The front/back of the bottom piece measures 16 1/2. Ever since Chad got caught in a brutal, made the right decision to switch to lithium and, Stay tuned for the release of our newest collaborative customer story, When it drops below a certain temperature, that heating system kicks back in, warms up those batteries and then you can be recharging on the go without having to worry about damaging, get out there to tackle any terrain in his four-wheeling, high-powered, nterested in supplementing your system with heat technology that, and one of our sales and tech specialists would be more than happy to help you get your o. Find out how we did it and hear the tricks we learned along the way. Check out our guide to using pocket holes in a van build. I put it in my insulated battery box with an aluminum baking sheet on top of it. Your email address will not be published. Copyright 2022 Battle Born Batteries. The front of the battery box got four holes a few inches down to allow for fresh air to flow in. We recommend using a shunt-based battery monitor. MrSolar.com Online Solar, LLC. Our team has worked hard to find solutions for users to travel to their desired destinations even in cold temperatures without any battery anxiety. We recommend covering the terminals in some way, but a dedicated battery box is extreme overkill. Since we want to share with our community incremental additions and changes that can have impact, we would like to share changes like a drop in solution with minimal change and change later that requires additional effort. We made the top of the battery box angle upwards for two reasons: We also lined the inside of the battery box with plastic to help contain battery acid in the (extremely unlikely) event of a spill. Our battery enclosures can be pole-mounted or ground-mounted and are suitable for indoor and outdoor applications. This page was generated at 01:39 PM. The Heavy Duty PlasticEnclosuresare designed to hold Flooded L-16 type batteries and is made from high density polyethylene (HDPE) sheet. Assuming it is accurate if set at say 40 - 50 degrees won't it be fine? heaters emitter 24vdc relay omicron variant rohm olr callback HomeGrid Stack'd Series 14.4kWh 3 Modules. put many miles on their systems and put them to the test. See the last line. That pad is rated for 1000 watts!!! We go over the process and pros/cons for removing it or leaving it in and building around it. Try pocket hole construction! We have an FAQ series about the heated battery on our YouTube channel that addresses all kinds of topics: https://www.youtube.com/channel/UCu9mOYKj4r5-CVxP5evPGrA. Are the original 12v 100ah batteries protected against subzero charging ? Either the sides should have a base of 15 or the bottom should be 16.5x15. the sides and bottom dont fit together as depicted with this blueprint. What do you suggest? They dont have as, Read More 10 Minivan Camper Conversions That Will Blow Your MindContinue. External battery monitors cannot measure energy consumption internal to the battery. The below image shows that the side of the bottom piece measures 15 1/2 and matches up with the side panels. Learn more. I have it plugged in directly without the controller for the test. Our batteries are mounted under our bed and theres a lot of other furniture in between us and them, but I agree that they could/should be anchored to the body for maximum safety. So the aluminum baking sheet is 18" x 26" and 19 gauge. Just a reminder, the temperature sensor on your BMS will let it know what the temperature of the batteries is, good idea. Then, we set the lid in place and installed the piano hinge and safety hasp latch. Im not sure what my power needs are going to be yet. Available in small quantities. Copyright 2014 SolarReviews All rights reserved. I have 4 of your GC2s, with an identical compartment next to them for four more in my 2008 Tiffin 42QDP. How does the battery behave when discharged to low state of charge BMS cutoff? If the battery box is located above the ground it should be in a location out of direct sunlight. My experience with lithium ion in hand tools is that they abruptly stop when they reach a discharge level with no warning. The bottom should actually be 16 1/2 x 15 1/2, and the back should be 16 1/2 x 15. My insulated battery box is coming along. Ive done something similar for a bunch of L16 batteries but with ventilation. Read More How to Make Your DIY Van Build Easier with Pocket HolesContinue. You can #vanlife just as well in a humble minivan. The angled side pieces got pocket holes on three sides every side but the top. As an Amazon associate we earn from qualifying purchases. When you posted this comment, I double checked the measurements in my blueprint book, but did not actually measure the box itself. kva 24vdc vertiv capacitor industrylane 630a soldering Is is directly behind the bench seat to the right and under the permanent portion of the bed? How much is the heated battery and will you be making any 200AH batteries? heaters emitter 24vdc relay omicron variant rohm olr callback stabilizer cooled servo kva micron 480v 24vdc sqmm Electrical specs: 120 Volts/60 HZ/8.3 max Amps/. These batteries are about 13- long, 6- wide, and 11- tall. For a better experience, please enable JavaScript in your browser before proceeding. After drilling the pocket holes, we screwed the box together using 1 pocket hole screws. All times are GMT-5. Use keywords to find the product you are looking for. It does mention it on the top to not short circuit. Thanks in advance! godex I use this approach for a generator start up battery and micro solar systems. As I said, the biggest concern for us was gas accumulating inside the battery box, not gas entering the van. The side panels sit directly on top of the 15 1/2 lengths of the bottom piece. Something went wrong. 80 minutes later and it's at 73 degrees in the box. This box does the job we need it to do, its custom-sized to our van and batteries, and its a hell of a lot more sturdy than many commercially available plastic battery boxes. This product is perhaps more commonly called a "solar battery box" but is also referred to as a "pole mount battery box". A shunt-based battery monitor measures the actual energy flowing into and out of the battery. We respect your privacy unsubscribe any time. A hydrogen vent tube in the top should be extended to exterior of building. To fix this, we cut the lid in half and added another hinge, so that it needs less overhead clearance to fully open. Compatible with standard North American outlets and plugs: the secure-fit 3-prong grounded socket grips plugs tightly. Now you can have a 12-volt,100-amp hour deep cycle LiFePO4 battery that can be used in cold weather and be chargedfive times faster than lead acid , so you can get out there and stay out there longer! Hydrogen can be explosive when confined to a small area like a battery box, but is less dangerous when vented out to the larger area of our van. This would also provide a better test of the performance of the heating capabilities of the batteries. Our Kreg right-angle clamp really helped keep everything lined up and in place while we drove in the screws. I think the temperature range that your heat mat works with is too high. Which is fine, but now I have my holes drilled in the pieces per your description, which makes the floor incorrect. Thanks again! Ever since Chad got caught in a brutal winter snowstorm with an AGM systemin the past, hebelieves hemade the right decision to switch to lithium andhasntlooked back since. A second look shows you can manually set the temp. But, those batteries are not going to be safe in a crash. Thanks. Battery acid will eat right through wood, but plastic will contain it. This field is for validation purposes and should be left unchanged. Our class A motorhome has four 6V GC2 format batteries under the entry step and vented to the outside because they are lead/acid batteries. You must log in or register to reply here. It seems that the heating-element current draw is low enough that there should not be much concern about excessive internal energy use under most cold-weather scenarios, especially if a bit of insulation can be placed around the battery. 1x1 recess watt relay 24vdc industrylane shunt crompton I will now need to cut another floor to the appropriate dimension. Our technology incorporates an internal heating system into the temperature charge and discharge restrictions for the Battery Management Sy. Does Battle Born Batteries have a GC2 heated battery planned? John is the co-founder of Gnomad Home. They are for use with sealed AGM or gel batteries. I will probably wrap the studs with foil tape also. First, we screwed and glued a nailer strip to the flat section at the top of the battery box using 1- GRK trim head screws and Titebond II wood glue. So I now need to make essentially everything again. If our batteries did release hydrogen gas, the raised area gives it somewhere to rise and vent out through the vent holes that we drilled. It appears that when I drew the diagrams for this article that I swapped the measurements for the back and the bottom. In the long term we could end up with a battery bank of six to eight 100Ah batteries and at that point could relocate them to a new location in the adjoining bay. Theyre smaller. Its always important to take the time to reflect on your progress. The MNBE-A MidNite Solar Battery Enclosure includes a locking door and one shelf. Battle Born Batteries collects personal information for its internal use. (Just trying to understand whether there is any risk that, in cold operations for an extended time, the heating element could draw the battery down to zero even though an external battery monitor shows that the battery remains at an acceptable level of charge.). Under no circumstances should your battery bank be located in an unvented area or unprotected area where someone may accidently short circuit the battery bank. I would and will reccommend The Solar Store to everyone. Can you suggest a way to keep the battery whiten the normal optimal temp range (above the charging cutoff temp). Minivans are often overlooked as a base for camper van conversions because theyre not as flashy. Cheapest Way To Insulate Battery Stored Outside? That pad is rated for 1000 watts!!! Seller assumes all responsibility for this listing. Why, any potential gasses would then vent into the van and be harmful to the occupants. Hi Brian, I 100% agree that things as heavy as a battery should be anchored to the body. Hello, neat update to a great product. The back should be 16.5 by 15, so I think I had swapped the measurements in my blueprint book, which then made it into the diagram for the post. Hi Greg, thank you for commenting. Hi Mike, thanks for your feedback. Heres some pictures of this set up. Learn more. But we still thought it was a good idea to have a battery box for our batteries because it would: Some may argue that a battery box is unnecessary for AGM batteries, but we just felt safer having one. welder relay k2185 mig 24vdc 230v fuse Check out our promo video with our CEO Denis and COO Sean as they explain key features of our heated battery, such as the fact that they can be daisy chained together for more power in extreme environments. For ventilation, we drilled several holes in the front, sides, and back of the battery box using a 1- spade drill bit (a hole saw would work too). Im sure many others are in a similar spot. Amazon.com: LM YN DC 12V Digital Thermostat Module -58 to 257 Fahrenheit Temp Display Temperature Controller Board With 20A Relay Waterproof Sensor Probe Dual LED Display Red Blue: Home Improvement, DCAF7BBB-9E4C-4CDD-8366-9295A9C3334B.jpeg, 952B307E-60C6-4185-849B-AA7BED69648D.jpeg, 804D91AB-634D-4750-9C2B-CEFF152EE148.jpeg, C76F6802-63FA-408E-A84B-CCBE9BDDB163.jpeg. After posting the above questions, I found answers in the Heated Batteries section of the FAQ. Because flooded lead acid (FLA) batteries produce toxic, corrosive and potentially explosive outgases, ventilation for the battery bank is a must for FLA batteries and are recommended by AGM battery manufactures. It's the controller that can push 1,000 watts. Read More Gutting Our Conversion Van and Removing the Wheelchair LiftContinue. He researches and writes the in depth guides on our site, and his goal is to make vanlife, alternative living, and dream chasing accessible to all through the democratizing power of free information. We also used Gorilla tape to stop the top from folding in. The blueprint does call for the bottom piece to be 16.5 x 15. If you want something that looks cleaner and youre willing to get your hands dirtier, you can also use epoxy and fiberglass to layer the inside of a wooden battery box. It is something that our team will consider looking into in the future, and we appreciate you reaching out. Our team has worked hard to find solutions for users to travel to their desired destinations even in cold temperatures without any battery anxiety. The bottom piece got pocket holes on the sides facing the front and back of the box. Its the same great battery you know and love, we just turned up the heat. I purchased a BB100AH battery 4 months ago. I wish I had read this prior to cutting my wood.I only have one battery, but modeled up the CAD based on the dimensions you provided. The measurements listed in the post are the exact measurements we used to construct our battery box. Once we had the battery box positioned where we wanted it, we screwed it directly to the laminate flooring and bed frame using a whole bunch of 1- angle brackets and self-tapping screws. If we don't answer right away, we're probably busy with another client so be sure to leave a message with our answering service and we'll call you back as soon as we can. Read More Why I Chose a Sprinter Van for Van LifeContinue, When you think of van life, youre probably imagining expensive-looking builds in big expensive vans like Mercedes Sprinters, Ford Transits, or Ram Promasters. document.getElementById("copyright_year").innerHTML = new Date().getFullYear(); Battery enclosure available in Powder Coat, please call 888.688.2427 for pricing and availability. I will update the post/diagrams to the correct measurements, and I obviously could make some additional improvements to make it clearer how the box actually fits together. As an Amazon associate we earn from qualifying purchases. Cheers! We are a participant in the Amazon Services LLC Associates Program. Otherwise you might find 100+ lbs of lead flying at you. The batteries will be placed on top of the baking sheet. Stay safe. You also can consider getting our newest heated battery as well. While a battery box may not be essential with sealed batteries, we still think its a great addition to our van. So, we built our own. A Simple Definition Anyone Can Understand, How to Find a Lithium Battery Installer You Can Trust. Are you interested in supplementing your system with heat technology thatcantbe beat? Hi Paul. Stay tuned for the release of our newest collaborative customer story video! If youre not familiar with pocket hole joinery, its a game-changer when it comes to building things out of wood. Read on to find out how we did it. I like your construction. mccb 630a 160a industrylane Hi James, unfortunately our batteries do not work with trucks/big rigs at this time. However, our opinions are entirely our own. That could be problematic when camping. Read More Removing the Rear AC Unit From a Conversion VanContinue. Here is a post I found on a different forum. With the current lead acid battery in my RV, I can use the voltage level to approximate how much charge is left. Two D-ring anchor points inside the battery box (one on the front and one on the back) let us strap our batteries down. You can install a DC light fixture with an incandescent bulb if the compartment is well insulated or use a warming pad to keep the batteries above freezing. However, since the side walls already have their holes drilled as well, that means that they need to sit on TOP of the floor, so my only fix is to not just cut a new 14 1/2 floor, but also cut 1/2 off the bottom of both side walls.except I CANT, because the pocket holes are already drilled on the lower edge of the side walls. The login page will open in a new tab. If charged and discharged properly, sealed batteries should not leak or vent corrosive gasses two reason why battery boxes are a must with older wet cell lead acid batteries. Most outbound links are affiliate links, and we may earn a commission at no cost to you (thank you!). Required fields are marked *, Tag us or use #leadisdead, #battlebornbatteries, #getouttherestayoutthere to be featured on our social media. How can I tell the charge level of this battery? Additionally the batteries should be stored in an area to avoid dramatic temperature swings if possible which will improve the life cycle of the batteries. And because our batteries are a weird size, we couldnt find any commercially available battery boxes that would fit them. No room to put in a separate heated kits because of how the compartments are built so without moving my batteries to take up a heated bay (which, as a full-timer, isnt going to happen) Im stuck. I have ordered this seedling heat mat: I just ordered a full size baking sheet from Amazon. Kind of strange - at least to me - to put such a low power pad on a high power controller. That will send the voltages all wacky, and that's no good! Does the heating element draw energy from the battery when it reaches a certain low temperature, or does the heating element only operate when power is available from an external charging source? This things not going anywhere! godex We do not share customer information with any third parties. Battery enclosure available in Powder Coat, please call 888.688.2427 for pricing and availability. You are using an out of date browser. Most batteries youll actually buy these days are either maintenance-free AGM batteries or Lithium Iron Phospate (LiFePO4 or LFP) batteries, neither of which require being contained. "We live off-grid with solar and wind power-so we know the products we sell.

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