Follow this with a final acetone wipe to remove the residue. : We do sell wire harness adaptor kits if your machine is not spool gun ready. I should have stopped herebut I was feeling good about how this was going and I had some 1/16-in aluminum on hand. I feel you are mis-diagnosing the problem. You can also attach a rod as a splint to keep the cable straight. Mig and Flux Core - gas metal arc welding & flux cored arc welding, Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding, Mig and Flux Core - gas metal arc welding & flux cored arc welding, Stick Welding/Arc Welding - Shielded Metal Arc Welding, Welding Certification - Stick/Arc Welding, Tig Welding, Mig Welding Certification tests - Welding Tests of all kinds, Welding Projects - Welding project Ideas - Welding project plans, Welding Jobs - Industrial Welding Jobs - Pipe Welding Jobs - Tig Welding Jobs, Classifieds - Buy, Sell, Trade Used Welding Equipment, instructions how to enable JavaScript in your web browser, Higher duty spool gun for Lincoln MIG PAK 180. : This Mig is the perfect choice for those who love welding. Aluminum doesnt glow like steel when hot, so be careful what you grab. This is a private listing and your identity will not be disclosed to anyone except the seller. Specialized wire guides are available for some welders. Usually marked with an A, they are slightly oversized. Other interests include photography, RVing and just about anything to do with dogsespecially retrievers. He managed to lay down a smoother weld than most, using what looks like a basic 90-100 amp welder. Each driven roller can provide more grip with less pressure than undriven guide rollers. "Attributes" : { } SHADES 9, 10, 11. Too much tension will crush the wire and cause drag through the liner. 2T-4T Use a light touch, brushing in one direction. Youll need to use shielding gas with aluminum, so flux cored-only machines are out. Thicker wire is stiffer and will push better. 10 ft (3.0 m) gun cable, control harness, and gun connector offers fast connections to the welding machine. Advantage Lincoln PRODUCTIVITY Lightweight at only 3.5 lbs. If possible, adjusting the. Only logged in customers who have purchased this product may leave a review. Aluminum oxide is very abrasive and will cause feed problems. ], https://www.northerntool.com/shop/tools/category_lincoln-electric, Call Your Local Store To Confirm Availability, [ Its melting point is a relatively low 1200. For more info, a good start is Lincoln Electrics guide: ALUMINUM GMAW Gas Metal Arc Welding for Aluminum. Besides the high cost, there are other disadvantages to using a spool gun. Any wire slippage will cause the electrode to burn back to your contact tip, ruining it. Genuine Lincoln Magnum PRO 250LX 25 foot spool gun for your POWER MIG 256 or 260 welder. This is a Lincoln Magnum Pro 100SG Spool Gun with an 8-pin connection. Magnum spool guns from Lincoln Electric are excellent for feeding aluminum and and other soft MIG welding wires. For a one-time job, you may not want to spend extra money on a spool gun. 1. At least not without buying a new welder. Part number H381806-R18. Hr-Air Reel I had one for years. So, if youre working in close spaces, or on larger projects, you may prefer to use a smaller, lighter MIG torch fed from a larger spool. But if youre up for the challengeand have a little patienceIll show you techniques and tips to use your welder to MIG weld aluminum without a spool gun. The wire drive system is made up of a single set of drive rollers, A gap between rollers and outgoing wire guide, While made of steel, the liner was new, clean and only 10 feet long, Incoming wire guide was of a low friction plastic material, It appeared easy to eliminate spool hub drag, The manufacturer provided aluminum welding settings, Spool tension: Eliminated all drag on the spool by backing out the hub nutits not necessary to remove the spring or washer, Drive roll: Used the smooth .030/.035 roller included with the welder, Contact tip: 0.035 (also had success using 0.045), Nozzle: MIG gas nozzle pulled out about 3/16 to help maintain a electrode stick-out (be sure it remains centered around contact tip), Pushed the weld pool in a straight, steady motion (or, tried to), Kept the torch cable straight and supported in the middle. You can start with the Miller welding calculator to find aluminum MIG welding settings. Spool guns are expensive and have drawbacks. "catentry_id" : "200610318", Weldpro's 200 amp MIG welder that goes beyond MIG and Flux Core welding! Weldpros flagship 200 amp AC/DC TIG welder that goes beyond simply welding steel and aluminum. As I said, its trial and error. At a minimum, blow it out with air from the welder end towards the gun. "Attributes" : { } But you may need to remove the liner and clean it with acetone. } Your success depends on how well you can decrease resistance in the wire feed path. JavaScript seems to be disabled in your browser. 3 months parts / 3 months labor, Extend Your Warranty Coverage with a Service Protection Plan (SPP) Curious about this successful welders capabilities onaluminum without a spool gun, I decided to see for myself before running any steel wire through the new liner. Even if it were, it would probably be harder to feed than solid aluminum. With its short feed distance, a spool gun provides a steady, reliable feed of the soft aluminum wire. Garage temperature was in the 40s and preheating made a difference in the success rate, and quality of weld starts. The more driven rollers the wire feed assembly has, the better it will handle aluminum wire. Do what it takes to get the spool to rotate freely on the hub. Genuine Lincoln Magnum PRO AL FC 225 Push-Pull, Air-Cooled MIG gun with 50 foot cable and front trigger is rated for 225 amps of welding output at 60% duty cycle. A smooth feed to the weld is key to getting that smooth arc. However, this does not affect our reviews and comparisons. Heres how I used a brand-new Hobart 140 to make solid welds joining aluminum flat stock. These kits usually include a liner, wire guides, a roller, contact tips, and maybe a small spool of aluminum wire. The steel liner will grab and hold the aluminum wire if the cable bends. A Service Protection Plan is available after adding the product to your shopping cart. "catentry_id" : "200817635", All named brands, trademarks and part numbers are the property of their respective owners. ], [ After some practice using the manufacturers recommended settings, I made consistent welds that began a little cold but settled to a stable arc with good penetration. : Norstar MIG spool gun has a 135 amp rating of 30% duty cycle to smooth weld. Leave feedback about your eBay ViewItem experience, 10' MIG Spool gun fits Lincoln Pro mig 140/140T/180, Weld pak 140HD/180HD, - eBay Money Back Guarantee - opens in a new window or tab, 10' MIG Spool gun fits Lincoln Pro mig 140/140T/180, Weld pak 140HD/180HD, - for PayPal Credit, opens in a new window or tab, - eBay Return policy - opens in a new tab or window, - eBay Money Back Guarantee - opens in a new tab or window. The Magnum PRO 100SG is a reliable, low-price aluminum welding spool gun for novice and experienced welders. A solid showing out of the box by the Hobart 140 welding on -in aluminum. Dave began welding to repair equipment used in his small business. ], [ Ill admit to having some doubts, including: I used several pieces of 2-inch by 36-inch flat bar aluminum in thickness. I set up the welder behind me, just to the right of my right shoulder, and facing the work. The wire for this test was a new, sealed, one-pound spool of Hobart 0.030 ER4043 aluminum alloy. You might experiment with loosening, or even removing, tension springs or bushings to reduce drag on the hub. : Mig spool gun is easy to use in welding. Price: $235.00 + $40.00 S&Hin Continental U.S. 2022 Used Welders and New Welders for Sale. If youre getting a lack of penetration on cold starts, try preheating your work-piece to 200. The Magnum PRO 100SG spool gun is the lowest cost way to add reliable and precise spool gun wire feeding performance for soft aluminum wire. Helpful for larger workpieces, the etchers are usually strong alkaline or acid solutions. While 12 feet or less is good, 6 feet is even better. Lincoln Power Mig 140 MP Magnum Pro 100SG Spool Gun (K4360-1), Skip to the beginning of the images gallery. Too much, or too little, drivepressure will cause uneven feeding. Security Lock System for reel, AUTO DARKENING LENS { Enter Email for Latest Promotions and Inventories!! Spool guns are heavy and bulky, so theyre not ideal for the faster travel speed needed for aluminum welding, or use in tight quarters. Copyright 1995-2022 eBay Inc. All Rights Reserved. Start and end amps, upslope, downslope, fully adjustable pulse, AC balance, AC frequency. CAN TEST WELD WITH AT S.D.NOLD, INC This welder does not have a run-in timer to slow wire speed at the start of the weld. As a right-handed welder, I weld right to left when pushing the puddle with aluminum. Welding Cord Reel Also fully capable MMA stick welding function with stinger included, CAN TEST WELD WITH AT S.D. Its also referred to as reverse polarity, DC Electrode Positive, or DCEP. New spool guns cost half as much as many hobbyists spend on a welder. This gun is plug-and-play if your machine is spool gun ready. The model 200 is also a digital designed TIG welder equipped with full function TIG welding features found on machines priced much higher. The duty cycle for your machine is actually only 30% at 130 amps, the duty cycle for your spool gun is actually identical to your machine. Keep light tension on your drive rollers. WelditU is an independent, reader-supported site that carefully handpicks every product. His tip about pulling the nozzle out 1/4 to maintain gas coverage with a long stick-out is a good one that I added above. Once youve dulled the finish, youre done. Any dust will add friction and contaminate your weld. Be sureto test your work. While the same size ER 70S-6 steel wire holds up to more than 21 pounds of force before buckling. We try our best to keep things fair and balanced in order to help you make the best choice for you. Test welding and new machines being picked up. 3. With wire flying out of the gun at ten inches per second, starting at a shallow angle gave time for the arc to establish without jabbing wire into the workpiece. I hope these tips lead to success if you decide to take a shot at MIG welding aluminum without a spool gun. Genuine Lincoln Magnum PRO AL FC 225 Push-Pull, Air-Cooled MIG Gun with 15 foot cable and rear trigger is rated for 225 amps of welding output at 60% duty cycle. { View cart for details. You are not exceeding the duty cycle of that gun in a mere 15 seconds. Here are the final settings used for the welds I will show you. Try moving quickly in a straight line, with a brief pause to control temperature, only if needed. "Attributes" : { } Premium Lincoln Magnum PRO expendables Copper Plus contact tips and long-life diffusers, For all aluminum alloys Recommended wire diameters can be fed with the same drive roll and liner. You may even find rollers made from rubber available for your wire drive. Hobart ER 4043 Aluminum MIG Wire .035 X 1 Lb (4") Spool, Hobart Maxal 4943 .035 X 1 Lb (4") Spool (494303504), Lincoln Magnum Pro 100SG Spool Gun (K3269-1). You wont get a stable arc and porosity will be a problem. See All Spool Guns + Replacement Guns Lincoln LN-25X Wire Feeder w/CrossLinc and Magnum PRO Curve 300 MIG gun has full remote voltage and amperage control without the use of a remote-control cable. "Attributes" : { } Now is the time to purchase your new welder! Reach him at, Dynamic Factors Contributing to Buckling and Birdnesting During GMAW Wire Feeding NIST.gov, Try a long stick-out of to save contact tips. {"modules":["unloadOptimization","bandwidthDetection"],"unloadOptimization":{"browsers":{"Firefox":true,"Chrome":true}},"bandwidthDetection":{"url":"https://ir.ebaystatic.com/cr/v/c1/thirtysevens.jpg","maxViews":4,"imgSize":37,"expiry":300000,"timeout":250}}. 90-days warranty on parts and labor. Genuine Lincoln Magnum PRO AL FC 225 Push-Pull, Air-Cooled MIG Gun with 35 foot cable and rear trigger is rated for 225 amps of welding output at 60% duty cycle. Of course, the impressions left on the wire may add more resistance than the out-of-round wire. Now as a hobby, he enjoys researching, testing and writing on welding topics. Replacement Plan 1 Year, Manufacturer's Warranty + SPP = Up to 15 Months of Product Protection. You can buy the liners separately, or as part of an aluminum feed kit costing $65 to $90. Seller assumes all responsibility for this listing. $778, Now selling Alumareels. Also, capacity is limited to small, one-pound spools. Some are wide, smooth, and funnel-shaped, and others are very narrow and tight. Fits popular Lincoln machines: SA200, Pipeliner 200D, SAE-300, SAE-300 HE, Classic 300 MP, Redi-Arc D-300K 3+3, Classic 300 HE, Classic 300D, Classic 300G, Classic IIID. Onthe other hand, you need enough roller pressure to maintain a smooth, consistent wire feed to the weld. I am looking to get a higher duty spool gun than my Magnum 100SG which is only 130 amp. Be sure to use a stainless-steel brush that hasnt been used on anything but aluminum to prevent contamination of your weld. That path is the space between drive rollers and the outgoing wire guide. To reduce the number of expendable parts needed, this spool gun uses the same contact tips and nozzles as the standard Magnum 100L MIG gun. The Lincoln Electric Magnum 100SG Spool Gun Kit is designed for aluminum welding at any level of experience, from novice to expert. Genuine Lincoln Magnum PRO AL FC 225 Push-Pull, Air-Cooled MIG Gun with 50 foot cable and rear trigger is rated for 225 amps of welding output at 60% duty cycle. Remote Box Reel { Ill have to revisit this another daymaybe with a Teflon liner. The larger the gap here, the easier it is for the wire to go astray. You want to reduce the drive roller pressure on the wire to prevent squeezing and deforming the soft wire. With the torch cable straight, supported, and passing by my right hip, I can make 12 to 18-inch weld passes without bending the cable. } Miller's New Replacement for the PipePro 350. If not, youll need to do some research to know what thickness you can work with. A 200-amp machine will usually handle up to 3/16 material. These were wiped with acetone before a light brushing to remove oxidation. Although, some of the best welders under $500 are spool gun ready. Thissetting is the same used for MIG welding with solid steel wire. Keep your electrode trimmed. Lincoln LN-25X Wire Feeder with CrossLinc and built-in flowmeter has full remote voltage and amperage control without the use of a remote-control cable. "catentry_id" : "200476040", You could also use a chemical etcher to remove the oxide layer. Thick is better than thin when choosing wire diameter. Compatible with the Lincoln Electric Easy MIG 140 (Item# 167740) and Easy MIG 180 (Item# 167741) welders, sold separately. : Premium materials stabilize this Mig run for extended use. All combinations of specified aluminum alloys and wire diameters can be fed with the same drive roll and liner assembly. Aluminum wire likes to curl or form a ball at the end. Genuine Lincoln Magnum PRO AL FC 225 Push-Pull, Air-Cooled MIG Gun with 35 foot cable and front trigger is rated for 225 amps of welding output at 60% duty cycle. Genuine Lincoln Magnum PRO AL FC 225 Push-Pull, Air-Cooled MIG Gun with 15 foot cable and front trigger is rated for 225 amps of welding output at 60% duty cycle. These can reduce friction, and shorten the distance between rollers and guides, both helping to reduce the chance of birdnesting. Keep in mind that we may receive commissions when you click our links and make purchases. If you refer back to the Feeding Effects chart above, youll notice that Nylon liners reduce frictionbetter than those made of Teflon. All information given is an opinion for our experience and circumstances and does not make up advice, professional or otherwise, to you and your circumstances, or guarantee quality or fitness for any product or guidance.As an Amazon Associate, we earn from qualifying purchases. Oxy/Acetylene Reel Youll get better cleaning action and shielding gas coverage if you. Fast-drying acetone works well for this and leaves no residue. Your patience will pay off in getting this setting rightits a trial and error process. If the rollers maintain a grip on the wire, the soft wire can buckle off course to the path of least resistance. Aluminum will conduct a lot of heatuntil it doesnt. Physical specifications: Weight:3.5 lbs. EASE-OF-USE Professionally-styled, smooth exterior with ergonomic grip and balance. Youve heard the horror stories about MIG welding aluminum without a spool gunbut youre still thinking of giving it a try. For other machines that the gun fits, please visit www.northerntool.com/images/downloads/manuals/44732.pdf on page 13, Pen Argyl, PA, 18072(877) 219-3936Mon-Fri from 8:00 am to 4:30 pm ESTinfo@weldingforless.com. Manufacturer's Warranty gun cable, control harness and gun connector for fast connections to the welder. Its best to use a clean, smooth roller. See All Lincoln Electric Spool Guns + Replacement Guns, [ And not all MIG welders can support a spool gunso using one may not even be an option. But the extended use of a steel liner will cause a build-up of shaved aluminum, leading to misfeeds. What options are my options for 200 amp or higher spool gun? At no extra cost to you, we may earn a fee when you buy from a link. I wouldn't worry about it, or rather if I did I'd worry about constantly overheating your machine more. This helps to accommodate expansion from heat while maintaining contact with the wire. Welding with aluminum is a lot different than working with steel, and weve only touched on actual aluminum welding techniques. To give you an idea of what youre up against, a force of under 4 poundswill buckle 0.035 ER4043 aluminum wire. I experimented with settings before running my demonstration welds. Mon - Fri 7:00 AM - 6:00 PM (Central)Sat 7:00 AM - 3:00 PM (Central). Hr-Shielding Reel Steel dust picked up by soft aluminum adds resistance. Lincoln LN-25X Wire Feeder with CrossLinc is a voltage sensing MIG wire feeder that has full remote voltage and amperage control without the use of a remote-control cable. : This Mig gun is produced with high-quality materials which ensure the best welding output, and makes this gun more sturdy and durable. And the flux-cored aluminum wire is not available. Those are $21.99 extra. If I left the gun hanging off the edge of the table while trying to clear a birdnest, I couldnt pull the wire out until I straightened the cable, Preheated aluminum material for 30-60 seconds with a small propane torch. Give the piece a final wipe down with acetone, and its ready to weld. The deformed wire will addfriction and cause a hang-up. Laid the gun on its side to start an arc, then rotated into welding position. The shorter your cable, the less resistance it adds to the wire-feed path. Something went wrong. Cushioned carrying case protects the gun during storage. Its easy to set up, does not require a bulky outboard adapter/power module and shares gun expendable parts with the standard MIG gun included with the Power MIG models. What feed issues are you having with the, sg100? Welding aluminum requires more amperage than for the same thickness of steel material. Participate in over a dozen different forum sections and search/browse from nearly a million posts. If the tension required with a smooth metal roller is deforming the wire, you may want to try a knurled roller. And youll go through a lot of contact tips. Its no secret that aluminum welding is tricky even if youre using a $250 spool gun. Adjust or adapt, if possible. Heres a short video showing a gentleman who appears to have overcome the aluminum wire feed issues. All Rights Reserved. { However, after much adjustment ans service calls, I discovered a loose lug connection inside the machine. : It is plug-and-play, which means ready to use if your spoon gun machine is ready. Stop in any day to test weld. First, clean oil and grease from your workpiece with a non-hydrocarbon-based degreaser. Initially I thought I had feed issues. Welding For Less is in no way affiliated with any brands, trademarks and manufacturers listed on our website. I had the sand the connection smooth. Genuine Lincoln Magnum PRO 100SG 10 foot spool gun for your POWER MIG welder with 8-pin receptacle. Unlike steel, aluminum alloy welds are usually not as strong as the surrounding material. Locating the part number for your item ahead of time will help ensure you quickly receive the correct items. The first job is usually a minor repair or customization to a vehicle or something around the house. Next, its essential to remove the oxide layer from your workpiece. ver. : 3.3.x, mig and flux core tips and techniques, equipment, filler metal. It has a 135 amp rating at a 30% duty cycle. Genuine Lincoln Magnum PRO 100SG 10 foot spool gun for your small POWER MIG or SP welder with 4-pin receptacle. Excellent Professional design rocker style foot pedal without annoying intermediate amperage control. You can reduce resistance by replacing your steel liner with one made from a non-metallic material. Use just enough pressure so the drive can move the wire smooth and steady, without slipping. (1.6 kgs. ) See if your welder includes aluminum settings on a chart or in the owners manual. Providing excellent cleaning action, 100% Argon is the most used shielding gas for aluminum work. Wire speeds are fast and a perfect place for a run-in timer to slow the wire until an arc is established. "catentry_id" : "200631804", Call 800-767-0276 or Email jay@sdnoldinc.com for Inventory of Remotes!! Well, between all the burn-back and burn-through, it was a real mess. } Your choice of aluminum filler wire will affect how well it feeds. Genuine Lincoln Magnum PRO 250LX GT 25 foot spool gun for your Ranger 330 MPX welder. Guide-only rollers add resistance to the feed system. Hr-Propane Reel Magnum PRO push/pull guns are used for feeding larger spools of soft welding alloys long distances. All Rights Reserved. They are listed purely for customer convenience. .030-.035 (0.8-0.9 mm) drive roll included. I couldnt make good welds on the thin stuff with any consistency. If you can pull this offand if your welder has the power neededthere is no reason you cant weld aluminum without a spool gun. It can be the ideal gift for welders. ], Lincoln Electric Magnum 100SG Spool Gun Kit Fits Easy MIG Welders, Model# K2532-1, Extend Your Warranty Coverage with a Service Protection Plan (SPP), Hobart SpoolRunner 200 Spool Gun Fits IronMan 240 Welder, 20ft., Model# 770967, Hobart SpoolRunner 100 Spool Gun Kit Fits Handler 210MVP and Handler 190 Welders, Model# 300796, Klutch 150 Spool Gun Kit Fits Klutch MP140Si, MP251SiLCD and MIG/Stick 220Si Welders, Hobart H100S2-10 Replacement MIG Welding Gun Kit Fits Handler 140, Model# 245924, See All Lincoln Electric Spool Guns + Replacement Guns, Hobart IronMan 240 welder (Item# 99428, sold separately), Select Klutch welders (Item#s 62502, 96578 and 96572), Lightweight spool gun features a comfortable ergonomic grip and balanced design, Feeds a variety of wire types and diameters, Easy-to-operate full travel mechanical trigger features excellent sensitivity through a welding glove, Includes a cushioned carrying case, 10ft. Using this Mig gun helps to maximum production in less effort. Set up your work area to lessen bends and support the cable. of aluminum, steel, stainless steel and other alloys. } First, youll want to know if your welder has the power needed for the project youre considering. These have a deep, polished u-groove, giving more grip with less wire distortion. Post photos, respond to polls and access other special features, http://www.weldingandcutting.com/LinFQQpaQodWOIN1Q, http://www.lincolnelectric.com/en-usolnElectric%29, http://www.lincolnelectric.com/assetiner/e1210.pdf, (Non-Welding) Forum Support & Suggestions, Links to How-To, Job Opportunities, Education and other resources. ER4043 and ER5356 are the two most common aluminum MIG wires. For example, a 140 amp MIG welder is only good up to 10- or 12-gauge aluminum. 7. "catentry_id" : "200627190", Welding machines with better wire feed drives have a definite advantage in handling aluminum wire. I get it. "Attributes" : { }
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